Infrastructure
Facilities include a machine shop for manufacture of patterns and pattern rigging, two coreless induction, medium frequency, furnaces, continuous high speed mixers with compaction table for moulds cores, 72" & 48" table shot blasting machines, tanks for pickling, passivation of Stainless Steel castings and adequate material moulding facilities.
Quality assurance is ensured by a
written assurance program that includes following testing and inspection.
These facilities are available in-house.
- Chemical
- Mechanical
- NDT
- MPI
- Impact
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by a Optical Emission Spectro meter.
by Universal Testing Machine.
Radiography & Ultrasonic.
for crack detection.
v charpy. |
Strict adherence to our quality assurance program resulted in certification to
ISO-9001-2000 & PED & AD 2000 WO
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Furnace Capacity |
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1500.0 kg,
1000.0 kg, 500.0 kg. |
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Piece Weight |
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10.0 kg - 1500.0
Kg. |
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Production Capacity |
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2500.0 tons per annum.
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Pattern Manufacturing
In
house machine shop for pattern making / core
making and pattern rigging |
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Sand Mixer
Continuous high speed mixer and compaction table
for moulds and cores |
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Moulding
Adequate material moulding facilities for
mechanical and hand moulding |
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Melting
Three coreless medium frequency induction
furnace with 1500.0 kg, 1000.0 kg and 500.0 kg
capacity. |
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Pouring
Lip Pouring & Bottom Pouring
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Heat Treatment
Gas Fired & Oil Fired heat treatment with
water quenching facilities. |
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Fettling
In house fettling team with adequate
equipments |
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Shot Blasting
72” and 48” table size shot blasting machine |
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Pickling & Passivation
Established systems and process for Pickling & Passivation
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Machine Shop
Inhouse CNC , NC and Manual Machine
Shop
capable to machine Up to 48” valve body |
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Others
Inhouse DG set for electricity back up, overhead
cranes in all bays, welding equipments, etc. |
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